PlayMini should be a well recognised name to those new MINI fans who come from a Classic Mini background. They have a reputation for making some nice products, and in particular top notch exhaust systems. I’d also seen and heard good things about their range for the new MINI, so, purely for the benefit of MINI2 readers (of course) I decided to try their stainless steel cat-back exhaust system for the new MINI Cooper S for myself.
Part One: The Installation…
After years of tinkering with various classic Mini’s, I felt confident that with the aid of Keith’s DIY advice on fitting a Cooper S exhaust (see here), I would be able to cary out this little modification for myself, and be able to reverse it just as easily if not satisfied with the results. This confidence was further enhanced by the design of the PlayMini system. It’s been designed to utilise the existing mounts and fixings for the factory system, so it should be a case of ‘plug and play’ or as close to that as you can expect with this sort of mod.
The system is designed to be free flowing, and sporty sounding. PlayMini have made no specific claims of BHP increase for this system, but when compared to the standard set up, however they do say it will improve the cars performance. Looking at the standard fitment below, you can see how this could theoretically be quite restrictive.
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The standard pipe from cat to silencers (below).
The standard system rear section, with heatshield removed to show the pipe/silencer configuration (right).

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The first thing I had to do (of course) was to remove the standard system from the car. This, I thought, would be the easiest part of the entire process. The standard system is held in place by around 12 nuts and bolts, and a few rubber hangers. How hard can that be? Very turned out to be the answer. I decided to carry out this particular modification as soon as possible, as from experience I know dealing with rusty and ‘well established’ nuts and bolts can create all kinds of havok. Following the steps in the DIY guide, all went to plan, until I got to the rubbers at the back. They just wouldn’t let go! It took some extreme (excessive) WD40 use and a lot or patience, but finally the silencer straps came off, and I was ready for the new system.
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Each silencer has two 10mm bolts on each side of this strap (below).
Pipe removed from forward flange, you can see the sensor down the pipe (right).

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Dropped silencer, you can make out the top half of the strap, and see the (orange) rubber hangers the strap is inserted through (below).

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A view of both silencers after being carefully removed from the straps (below). With these free and the cat pipe removed (above) you can slide the exhaust out from under the car.

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Below you can see the rubber hangers and the silencer ’strap’ top section. They REALLY didn’t want to separated! Removal of the black metal plate (two nuts) meant I could tease the lower fitting out (towards the right of this picture), and then take off the second rubber, away from the car.
Once away from the car, WD40 (plenty), a vice, and a fair amount of pulling (being careful not to harm the strap) and it came free! (right).

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Once I finally freed the Cooper S of it’s standard exhaust, and stopped for a cup of tea, it was time to istall the new PlayMini system. I have to say, this part was a real breeze, top marks to PlayMini for making a system so well constructed and easy to fit!
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The PlayMini main pipe from cat to silencers (below). Using standard mounting plate and rubbers, seen in middle of picture.

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The PlayMini system in place, with heat shield reinstalled. Each silencer has mounting points welded to it which slot neatly (and easily) into the rubber hangers which formally housed the factory silencer ’straps’.
This also give a nice ‘tidy’ finish to the underside of the car. The PlayMini system looks really smart from underneath with it’s shiny stainless silencers. Shame passers by can see it! (Below).

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This is the PlayMini system with heatshield in place.
You can see how this certainly appears a more logical configuration than the standard ’spagetti junction’ setup of the ‘S’ system (below).

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What the public sees! Twin pipes fit snuggly inside the standard exit point. Sounds even better than it looks! (Below).

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Part Two: First Impressions…
First impressions of the system are very good indeed. The ease of installation gives you an instant sense of satisfaction if you take the DIY route, as well as giving you the confidence that the system is very securely in place, and isn’t going to fall off the first time you take it out on some less than billiard table smooth country lanes.
Firing up the car to check for any blowing or rattles, the change from stock is resounding. The sound is nice, deep and throaty, and certainly more sporty than the standard system (which I believe is already a fantastic system in terms of acoustics). When you rev the engine, it growls eagerly then burbles away sweetly, as if saying ‘go on, do it again’. Already I am convinced this is a worthwhile modification!
The tail pipes look good too. In a similar style to those fitted to the MGF, but more round and less oval, they are big, but not comically so, and they fill the standard exit point nicely, they certainly don’t look out of place on the Cooper S at all.
Once I hit the road, I had a pleasant surprise. Considering this car is still in it’s running in stage, I cant ‘floor it’ to any degree, but once the engine is warm, I can certainly ‘blip’ the throttle, and get some decent power from the eager engine that’s waiting for the magic 1,250 miles and it’s moment to shine. So, I hit the throttle, and I could immediately feel the difference. This wasn’t something I particularly expected, as I saw the system more as being about the ‘experience’ than the power. However the MINI certainly felt more eager than with the standard system. This is a good sign of things to come!
Part Three: In Summary…
Early impressions were certainly very good. Easy to fit, easy on the eye, and a pleasure on the ears, as well as apparently improving the performance. It was smiles all the way. After several hundred miles with the PlayMINI system on the Cooper S, the initial delight wasn’t reduced. The exhaust sounds nice and throaty, and amplifies the usual Cooper S burble magnificently, making it sound like you’ve got real punch under the bonnet. On longer motorway journeys the exhaust isn’t too boomy or droning, the only time I felt it was a little too loud was driving home late at night when it’s dead quiet. Not sure the neighbours liked it as much as I did!
For a cat back system for the Cooper S I cant see that there’s much more you could ask for than the PlayMINI system gives. Looks good, sounds good, fits well, cant really fault it!
Part Four: Video Evidence…
Below are links to two videos (WMV Windows Video Format Only) to demonstrate the PlayMINI System. One from outside compared to standard, and one from inside compared to standard. The video from the cabin also has the cold air intake kit fitted, which explains the extra howl!
Outside: Click Here
Inside: Click Here
PlayMini can be contacted via their New MINI website at www.PlayMini2.co.uk