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First Generation Faults & Fixes MINI faults and fixes 2001 - 2006

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Old Jan 3rd, 2013, 03:37 AM
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oil leak

Hi folks, new to this forum so apologies if you have all heard this before but here goes. Earlier this year we purchased a USA spec 2005 Cooper S with 25k miles showing. Just last week (car now has 33k) I noticed an oil spill on the driveway. Not horrible but I monitored the oil level on the Cooper and moved the car around to see if I could see if this was continuous. It was for a few days whereupon I added fresh synthetic to top off the level and strangely the leak went away for a time before coming back. I had the car up on a lift and could see absolutely no sign of anything. No drips, damp, nothing. Drove her home and now it' seems to have started again. The leak is located at approximately the centre front of the engine. BTW, when all this started I noticed that the dipstick had started to break just down in the tube. Wife loves the car but after reading through these forums I'm starting to wonder if she should sell the thing and move on. There are some spooky stories on here.
Thanks for any advice you can give to us Statesiders.

Chris.
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Old Jan 3rd, 2013, 04:00 PM
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From Chad Miller, owner of the MINI only shop Detroit Tuned, regarding oil leaks:
Quote:
I see several leaks out of the early cars. The first one that leaks on all cars is the crank sensor. It has an o-ring on it and shrinks after it get hot after 30K and it allows oil pass it only when the car is running. It leaks down the front of the block and collects lots of dirt that comes through the radiator. It will continue down the front of the motor to the pan and blow off when driving. It never drips as it is well above the oil level when the car is parked at any angle. The fix for it is to clean it up, pull it out, RTV it, Put it back in. To do this you HAVE to pull the front of the car off.

The second (and biggest) place I am seeing oil leak issues is the crank seal/gasket. This seal dries up and will also work its way out and allow oil to be pumped out as its right at the oil pump behind the crank damper. It’s the same on cooper or cooper S and it’s an easy fix once you pull the crank pulley. When this seal goes it will cover the front cover and the oil pan gasket and will make it look like the pan gasket is going. Sometimes it’s good to replace this seal first as it is easy and cheap before you pull the pan and replace that one. The seal is $13.48 the next one is the oil pan gasket. It’s a big job and very messy. (ED: This seems to be what most problems are that we’re hearing about.)

You also have to pull the front end of to pull the air compressor. The gasket is a MINI only part, and lists for $36.71. There are no aftermarket parts for it. I always seal up the crank sensor when doing this job as you already have the front end off, even if the leak is not bad or not at all. I can almost guarantee that, at some point, it will start leaking.

I also see the oil cooler seals on the cooper S go. They get really hot and dry up and get hard. It starts as a drip, and can drip on the driveway. They can also just go and pump all the oil out of the motor. Again a very cheap part at $3.80 each (you need 2) and it’s a special square o-ring that you’re not going to just pick up anywhere. It’ll take about an hour to install and requires removing the oil filter to stop the drain of oil in to your work area. You can get to it through the drivers wheel well so it’s an easy install.

Monitor your oil level often. If you're not continually having to top off the oil, you can live with it.

Get a new dipstick as you don't want to have to deal with removing a broken piece. You might think about an aftermarket dipstick which won't break and is easier to read:
Cravenspeed MINI Dipstick
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Old Jan 3rd, 2013, 05:03 PM
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I do like the new dipstick fitting instructions, pull the old one out and stick the new one in.
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Old Jan 9th, 2013, 08:44 PM
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Is it possible it's transmission oil? I'm told the driveshaft seals leak but you can't check the levels on the gearbox. Should be visible from underneath if you are up on the ramp though.
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Old Jan 9th, 2013, 09:37 PM
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What color is the fluid on the ground?
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