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  #16 (permalink)  
Old Jul 14th, 2012, 02:41 AM
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Sounds good post some photo's! I can't afford proflex either so I'm going with Subaru like I did with the WRX estate roof spoiler!

Super happy with the roof spoiler! Cost me nothing apart from bolts and paint!

Slowly the Mini is "turning Japanese" AKA Subaru



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  #17 (permalink)  
Old Jul 18th, 2012, 07:27 PM
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I'm just in the process of moving house so I had to step up the work as the new home does not allow car repairs! I was itching to get the Subaru STI fitted which took 2 days to fit both along with the EBC front brakes. It took some thinking but the end result was the Struts fit and the Mini seems to handle even better. Now I have a good choice of inserts and springs from Subaru.

Now I won't be working on the Mini until it reaches Costa Rica at the end of August.

Strut top



Strut differences



Fitted with EBC brakes

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Old Aug 21st, 2012, 09:53 PM
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this is looking sweet
would love to get hold of one as a racer
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Old Sep 2nd, 2012, 06:35 AM
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awsome!!!!!!!!!
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Old Sep 9th, 2012, 05:33 PM
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thanks for all the information guys
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Old Sep 18th, 2012, 04:22 AM
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good job!!!
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Old Oct 4th, 2012, 02:36 PM
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Thanks chaps! The Mini is now in Costa Rica after being shipped from the US. I have a slight delay as the roll cage tubing ordered by the garage fitting it did not get CDS tubing. So now I have to wait until the new tubing arrives. Meanwhile I'm enjoying blasting around Costa Rica in the Mini.
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  #23 (permalink)  
Old Nov 24th, 2012, 07:13 PM
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Been shopping! New clutch disc and pressure plate and flywheel. Complete set of wear out items for the engine/gearbox such as seals,gaskets,oil pump etc from E-Mini parts. Gripper LSD from England plus 5:1 final drive and R56 trailing arms from CA.

Finally the roll cage tube has arrived. Meanwhile I've been removing some more weight from the interior.

There has been a few disasters as the tube bender does bend the roll cage tube, plus they set the right wheel arch on fire due to they did not know there was a plastic liner, so that was toast as was the wheel arch. Meanwhile I stripped down the Midlands gearbox to find a mint example with no wear! Amazing! I was chatting with Way at Way Motors who seems very willing to help my project. Most likely I'll go with the NS1 cam and their ECU tune.

I found a tube bender who managed to bend the tubing to my cardboard MC interior template. The tubing was dropped off at the shop with the hope they will be able to make me a nice FIA spec cage while I'm back in the US. Now I have the R56 trailing arms, clutch ready to take on my next visit. My returning visits now contain Suzuki Swift parts! I'm waiting for the Grpper LSD/5:1 final drive then when I return I can start to put all the stuff back in the car. I'm about 6 weeks behind but I hope I can catch up over the next few months. I'll post some photos of the cage when I return on Dec 9th.

Meanwhile a rich kid down in Costa Rica bought a new Countryman ($55,000) with the view to rally it. I figure the car will cost around $95,000 to finish. mmmmmmm rich ******* as I'm selling everything just build my car.
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Old Nov 25th, 2012, 12:36 AM
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As I sit drinking a beer in the US the cage is going in
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Old Nov 25th, 2012, 06:10 PM
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Cage is looking good! Thanks for the updates.
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Old Dec 6th, 2012, 03:02 AM
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Next week I'll be back in CR armed with a competition clutch, Gripper LSD 5:1 final drive and a tuned ECU ready to start the rebuild. I hope Santa will bring some other goodies
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  #27 (permalink)  
Old Dec 17th, 2012, 02:50 PM
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Building a rally from scratch is not easy but imagine trying to build a rally car in another country with no garage and limited equipment. Long hours and hard work get the jobs done! This week and weekend have seen the gearbox rebuilt with a LSD and 5:1 final drive. The engine checked over with a new oil pump and all new seals etc. The weekend consisted of getting the shell back from the cage installer, prepping the engine bay and interior for painting. I choose white as I think rally car looks clean with white and adds that professional touch. Masking up seemed to take forever as did degreasing and rubbing down the interior body work. I was ready to spray only to find the compressor didn’t work! Also someone had stolen the spray gun while it had sat in the shed since 2009! Lucky for me I brought my touch up low pressure gun with me so after some frantic calls I got a hobby 40psi compressor which worked perfect. It took me around 3 hours to paint the engine bay and inside the car until I ran out of paint. Tonight I should be finished the painting ready to install the heater/dash etc. I have a deadline of Dec 20th to get the Mini into customs to avoid a $500 fine and repossession of the car. All they need is the car and engine so I’ll be taking it less the gearbox/ cylinder head and all that bolts to them. A few straps should hold the short engine in place !! hahaha.
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Old Dec 18th, 2012, 01:13 PM
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I got the cage painted!
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  #29 (permalink)  
Old Dec 18th, 2012, 05:04 PM
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engine bay
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Old Dec 18th, 2012, 09:54 PM
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Nice paint job!
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